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Case Studies

Find out more about successful conveyor case study projects we've undertaken

Unisurge International - Two Floor Clean Room Packing System

Client- Established in 1988, Unisurge International are a leading manufacturer and supplier of medical provisions to healthcare professionals, thes...

Toolbank (Ireland) Interfloor fulfilment centre

Client- Toolbank , Regional Branch in Dublin. Previously trading as Tucks O’Brien Ltd. Toolbank are one of Europe’s leading specialist distributors of hand and power tools, in association with many of the leading independent DIY retailers and the wo...

Entertainment Supplier - Pick/PACK system

The client is a wholesale distributor of physical media including DVD’s, Blu-Rays, and books. Their client base ranges from ecommerce customers up to international supermarket groups.

Aerospace Distribution Centre - Multi floor conveyor solution

A leading global aerospace parts supplier selected Conveyor Systems Ltd (CSL) to design, supply and install a multi-floor conveyor solution for their facility in the midlands.

Turnkey production line conveyor and mezzanine floor

A leading high-volume metal component supplier to the construction industry turned to CSL to provide the automation know-how for a conveyor system for two new production lines which coincided with a doubling of the factory size due to a large increase in orders.   ...

Interfloor Conveyor system for Ingram Micro

Client : Ingram Micro Commerce & Lifecycle Services, Northampton DC The Global Leader in Logistics, Commerce Enablement & Device Lifecycle Services. Ingram Micro Commerce & Lifecycle Services provides supply chain solutions that connect supply and demand. From cross-border fulfilment to dr...

CEF National e-commerce Fulfilment Centre

Client: CEF (City Electrical Factors) eCommerce National DC,

Toolbank (Widnes) Interfloor fulfilment centre

Client: Toolbank, Regional Branch in Widnes. Toolbank are one of Europe’s leading specialist distributors of hand and power tools, in association with many of the leading independent DIY retailers and the world’s leading manufacturers. CSL have work...

Pallet Conveyor for Long Clawson Dairy

Client: Long Clawson Dairy, Melton Mowbray site Long Clawson Dairy have been making award winning quality cheeses for over a century from their Melton Mowbray facility. Famous for blue stilton, Clawson also produce a variety of other cheeses which can be found in most...

Interfloor Conveyor System for The Works new DC

Client:  The Works , Hams Hall, Birmingham. Brand new DC facility . Brief:  T...

Pukka Pads – Pallet handling/wrapping system

The Pukka Pad Group is a leading global manufacturer of a wide range of high quality branded and own label products including paper pads, notebooks, filing/ divider items, post/ packaging and art/activity products. Established in 1999 by founder Chris Stott, Pukka Pads has grown internationally and now supply Pukka brand and own lab...

CSL Provide Automation for Online Fashion Retailer

A leading 3PL provider turned to CSL to provide the automation know-how for a new ecommerce operation, on behalf of their client, a multi-channel fast fashion retailer. The project was an integral part of the fit-out of a new 250,000sq ft site, which was undertaken recently.

Conveyor Systems Ltd just the tonic for accurate NHS order picking

CSL carried out an inter-floor conveying solution several years ago for the NHS in Scotland at its flagship Distribution Centre in Larkhall, South of Glasgow

CSL play it cool with Aryzta

Aryzta, a leading international bakery company, recently turned to CSL to provide a pallet conveyor system for use within a cold store environment.

CSL lifts the spirits in bottling hall

One of the World’s largest premium alcoholic drinks manufacturers, appointed Conveyor Systems Ltd (CSL) to provide a solution to transit case loads of flat packed Whisky cartons from a lower floor storage area up to the bottling hall before entering a carton erector and robot packer.

CSL cuts to the chase with STIHL

World Leading Chainsaw / Power tool brand –STIHL , recently appointed Conveyor Systems Ltd (CSL) to streamline their order picking operation, which is carried out over a two tier mezzanine floor area.

Wiggle “moved” by CSL

Conveyor Systems Ltd have recently completed a major installation supplying an extensive pack and sortation conveyor solution for global online retailer Wiggle Ltd. Operating as the UK’s #1 online Cycle, Run & Swim retailer along with being recently voted the Which? recommended #1 online outdoor & leisure shop. In 2015, due to the cont...

CSL Provide Clinical supply chain conveying solution

Conveyor Systems Ltd (CSL) were selected to design and supply a material handling system to support order picking, packing and dispatch of a range of insulated shippers containing investigational medicinal products, for one of the world's leading providers of clinical supply chain solutions.

Conveyor Systems in tune with Handling needs

A leading specialist retailer of digital media, looked to create shopfloor space within the 40+ high street stores in and around the M25 network, by reviewing delivery procedures from its Distribution Centre. Working closely with the main contractor, a leading manufacturer of labelling systems, CSL was appointed to integrate and interf...

High Speed CSL System Sorts arvato

Due to a substantial increase in business at their Hams Hall site near Birmingham, arvato, one of the largest 3PL providers in Europe, decided to upgrade its handling process to improve accuracy and efficiency in the flow of picked goods.

Blooming success for CSL at Morrison’s Flowerworld

Wm Morrison Supermarkets plc recently worked with Conveyor Systems Ltd (CSL) on a project to improve its efficiency by installing an automated conveyor system for handling Morrison’s high quality hand collated and tied bouquets of flowers at their major packing hub in the Midlands.

Automotive Automation with CSL

A leading supply chain management company involved in the distribution of automotive parts within the UK, recently awarded Conveyor Systems Ltd (CSL) a contract to design a conveying solution to support inbound and out bound stock replenishment and order picking at its Distribution Centre.

Conveyor Systems Ltd post success handling Royal Mail Totes

In the ever changing world of logistics, companies have to adapt, change and improve handling methods in order to keep up with the increasing demands and compete in global markets. If Royal Mail is used as one of your carriers, which it is for many e-fulfilment/fulfilment, Mailing Houses, Multi-Channel Customer communication service pr...

CSL provide conveying solution for packing of pharmaceutical canisters

Conveyors link machines and feed empty boxes in to a low level cleanroom for packing. A market leader in the manufacture of bespoke deep-drawn and injection-moulded components for the pharmaceutical and other specialist industrial markets, awarded Conveyor Systems Ltd (CSL) a contract to supply conveyors to link machines and also to fe...

CSL provide innovative sortation & conveying solution to E-commerce

Conveyor Systems Limited (CSL) has recently added to their sortation range to include a state of the art modular activated roller belt sorter.

Easy-Clean Solution Boosts Pizza Delivery

When a producer of fresh chilled foods needed a product handling system that would transfer individual or stacked pizza film wrapped bases between high and low care food quality areas Conveyor Systems Ltd (CSL) was awarded the contract.

Conveyor Systems transfer technology to automotive industry

A leading car manufacturer awarded Conveyor Systems Ltd (CSL) a contract to design and supply a conveying system incorporating both twin and single trolley cars to transport cages of flat steel sheets weighing up to 4 tonnes to and from a hydraulic press to produce body panels.

CSL provide a wheelie successful transfer between floor levels

The component division of a leading German automobile manufacturer awarded Conveyor Systems Ltd (CSL) a contract to improve the efficiency in transferring car wheel assemblies between ground and mezzanine floor levels, as the existing vertical platform elevator was both slow and proving to be unreliable.

CSL System takes the Biscuit!

CSL has provided a solution to transport sealed cases of product up to a high level on an incline belt and merge with an existing CSL conveyor system at a leading biscuit manufacturer.

Innovative Pallet Handling

Conveyor Systems Ltd (CSL) was recently asked to come up with a design for a new fully automated lorry loading system, handling full pallets.

Case Study - CSL tread safely with tyre handling system

Following on from previous successful handling projects, Conveyor Systems Ltd (CSL) was awarded a contract to design and install a heavy duty materials handling system for a leading tyre manufacturer. The project was to design a solution to provide a conveying system for inbound lorry tyres carried in purpose designed steel cages. Safe...

Case Study - CSL introduce new energy efficient 24V non-contact accumulation conveyor

Conveyor Systems Ltd recently launched its new energy efficient 24V non-contact accumulation conveyor (Zero Line Pressure/ZLP) at IMHX 2013. The new 24V Motorised Roller conveyor is designed to handle most regular shaped products, but is ideally suited for providing smooth transfer of fragile, irregular shaped or high value goods, sing...

Case Study - NEW 'Super Grip' slat-spiral elevator/lowerator from CSL

Conveyor Systems Ltd premiered the latest designed 'Super Grip' slat-spiral elevator/lowerator at the IMHX 2013 exhibition. The latest space saving, compact column spiral conveyor can provide a smooth, continuous high throughput and flow of product vertically to/from different floor levels.

CSL provide IronmongeryDirect with Order Picking Automation

IronmongeryDirect has been supplying architectural ironmongery to builders, joiners and shop fitters for over 40 years and recently appointed Conveyor Systems Ltd to install an automated handling system into their business.

CSL continues association with Diageo at new Leven bottling hall

Work on the multi-million pound restructuring and expansion of the bottling facilities at the Leven site of the drinks giant Diageo is well under way and has involved long term supplier Conveyor Systems Ltd.

arvato return to CSL to upgrade handling systems

As the exclusive distributor for some of the worlds leading international entertainment music brands, arvato has become the UK's largest music distributor over the last three years. In 2010, arvato distributed more than 100 million CDs and DVDs across the UK.

Jai Kudo chose Conveyor Systems to inspire order picking efficiency

Jai Kudo is a dynamic, inspirational manufacturer of quality, contemporary styled eyewear and one of the largest stockist of ophthalmic prescription lenses in the UK, supplying to individual distributors and eyewear retailers throughout the world. In order to retain a competitive edge in such a fast moving market, they approached Conve...

Toolbank look to Conveyor Systems to streamline order picking process

Toolbank, one of the UK's leading distributor of hand and powered tools, take pride in the wide range of its stock profile and the high levels of availability and customer service. With increasing sales and a determination to maintain its promise of next day delivery, Toolbank appointed Conveyor Systems Ltd to streamline the labour int...